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Engineering Maintenance Technician Apprentice

Winsford
£18.5k/yr
Posted 3 months ago
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Gain hands-on experience and in-depth knowledge of trailer manufacturing using both power & air tools along with a wide variety of hand tools.

Most of your apprenticeship is spent working. You’ll learn on the job by getting hands-on experience.

Apprentices will undertake a wide variety of tasks while supervised by a competent operative in 3 key build stages within the trailer manufacturing process. The 3 stages being:

  • Chassis System Assembly & Installation
  • Coach building
  • Pre-Delivery Inspection

Each stage will have an identified Supervisor with several Team Leaders to support the development of all operatives in the build stage.

The tasks will vary depending on the build stage they are working in, but overall, each apprentice will gain hands-on experience in a wide variety of duties which include:

  • Axle & Suspension installation
  • Piping & Wiring including testing
  • Bulkhead, Panel, Back frame & roof assembly
  • Bearers, Side Raves, Flooring, Bulkhead, Panel, Back frame & Roof Installation
  • Paint rectification duties
  • Identifying defects or missing components
  • Daily housekeeping duties
  • Manual handling procedures
  • Safe use and maintenance of Power, Air & Hand Tools

Apprenticeships include time away from working for specialist training. You’ll study to gain professional knowledge and skills.

TOTAL PEOPLE LIMITED

Engineering maintenance technician - single discipline (level 3)

Understanding apprenticeship levels (opens in new tab)

Course contents

  • Review and use information. For example, work instructions, drawings, design specifications, and plant configurations.
  • Use planning, prioritising, organising, and time management techniques to plan tasks.
  • Identify and organise resources to complete tasks. For example, consumables.
  • Respond and adapt to work demands. For example, adapt working methods to reflect changes in working environment, re-prioritise workloads to react to breakdowns and fault scenarios.
  • Identify equipment to work on. Check plant configuration is as defined.
  • Prepare the work area for maintenance tasks.
  • Identify environmental and health and safety hazards and risks and apply control measures.
  • Apply health, safety, and environmental procedures in compliance with regulations, standards, and guidance. For example, signage and barriers, working at height, confined spaces, and COSHH.
  • Follow security procedures. For example, site access, document classification, and securing assets.
  • Follow emergency incident and response procedures.
  • Apply sustainability principles. For example, minimising waste.
  • Segregate items for reuse, recycling, and waste.
  • Use mathematical principles and formulae to support engineering maintenance.
  • Apply engineering maintenance standards and procedures.
  • Apply foreign material exclusion procedures.
  • Follow maintenance tools and equipment control procedures. For example, handling and storage.
  • Reinstate the work area.
  • Apply team working principles.
  • Communicate with others to give and receive information. For example, colleagues, customers, and stakeholders.
  • Escalate issues outside limits of responsibility.
  • Record information.
  • Produce or update documents. For example, handover notes and reports.
  • Identify and highlight issues (red pen) with technical drawings.
  • Use digital and information technology. For example, databases, data sharing platforms, email, management information systems, and word processing. Follow cyber security and GDPR requirements.
  • Apply continuous improvement techniques to identify improvement suggestions.
  • Carry out and record planned and unplanned learning and development activities.

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Electrical

  • Confirm safe electrical isolation lockout tagout method has been applied and test for dead.
  • Select, check, and use electrical maintenance tools, measurement, and test equipment.
  • Use electrical diagnostic equipment and apply fault finding and rectification techniques.
  • Apply problem solving and critical reasoning techniques.
  • Inspect and test electrical aspects of plant. For example, visual checks, insulation and continuity checks, thermographic surveys, and voltage levels.
  • Remove and replace electrical parts.
  • Prepare and terminate electrical cables.
  • Set up, align and adjust electrical aspects of plant.
  • Clean parts. For example, removal of dust and debris.
  • Conduct and confirm electrical and connected services deisolation.
  • Conduct functional testing.

Control and instrumentation

  • Conduct and confirm safe isolation of connected services
  • Confirm safe electrical isolation lockout tagout method has been applied and test for dead.
  • Select, check, and use control and instrumentation maintenance tools, measurement, and test equipment.
  • Use control and instrumentation diagnostic equipment and apply fault finding and rectification techniques.
  • Apply problem solving and critical reasoning techniques.
  • Inspect and test control and instrumentation systems.
  • Check calibration and make adjustments.
  • Check loop function.
  • Set up and adjust control and instrumentation systems.
  • Clean parts. For example, removal of dust and debris.
  • Remove and replace instruments and sensors.
  • Re-connect instrumentation power supply, cables, pipework, and services.
  • Conduct and confirm electrical and connected services deisolation.
  • Conduct functional testing.

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Mechanical

  • Check and confirm safe isolation of connected services.
  • Select, check, and use mechanical maintenance tools and equipment.
  • Use mechanical diagnostic equipment and apply fault finding and rectification techniques.
  • Apply problem solving and critical reasoning techniques.
  • Check condition and operation of mechanical aspects of plant and equipment. For example, pumps.
  • Remove and replace mechanical parts.
  • Examine mechanical parts for defects. For example, pump seals.
  • Set up, align, and adjust mechanical aspects of plant.
  • Clean parts. For example, removal of dust and debris.
  • Lubricate mechanical assemblies.
  • Confirm electrical and connected services deisolation.
  • Conduct functional testing.
  • Apply bench fitting techniques.

Engineering Maintenance Technician Apprenticeship standard level 3.

GCSE in:

  • English (grade 4)
  • Maths (grade 4)

Share if you have other relevant qualifications and industry experience. The apprenticeship can be adjusted to reflect what you already know.

Skills:

  • Analytical skills
  • Attention to detail
  • Communication skills
  • Initiative
  • Logical
  • Organisation skills
  • Patience
  • Physical fitness
  • Problem solving skills
  • Team working

Travel distance

The daily working hours

Tiger Trailers

Tiger Trailers is one of the UK's leading manufacturers of articulated HGV semi-trailers and rigid truck bodywork, from curtainside, box trailers and flatbeds, to double decks, refrigerated trailers and rigid truck bodywork from 3.5t to 28t. The company's ethos is to provide customers with innovative design solutions, outstanding build quality and a collaborative, personal service.

Your earnings can increase over time with an apprenticeship. Find out about potential future pay (opens in new tab).

Apprentices can expect to grow from complete novices in trailer manufacturing to skilled operatives and even potential team leaders. It all depends on the traits they possess and how they carry themselves on the shop floor, in terms of a positive attitude to learn and develop new skills and a consistent strive to achieve targets while complying with all health and safety processes in place to ensure a safe build for themselves and the operatives around them. But also, a complete shift in confidence within the workplace in terms of handling power/air/hand tools, working in a team environment with different operatives & developing key soft skills which will only excel their personal life too.

Contact:

TOTAL PEOPLE LIMITED

The reference code for this apprenticeship is VAC2000031572.

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Skills

Power tools
Air tools
Hand tools
Chassis system assembly
Coach building
Pre-delivery inspection
Axle installation
Suspension installation
Piping
Wiring
Testing
Bulkhead assembly
Panel assembly
Back frame assembly
Roof assembly
Bearers installation
Side raves installation
Flooring installation
Paint rectification
Defect identification
Manual handling
Electrical isolation
Lockout tagout
Electrical testing
Electrical diagnostic
Fault finding
Electrical repair
Electrical cable termination
Electrical plant adjustment
Electrical parts replacement
Electrical deisolation
Electrical functional testing
Control and instrumentation isolation
Control and instrumentation testing
Control and instrumentation diagnostic
Control and instrumentation repair
Control and instrumentation calibration
Control and instrumentation adjustment
Control and instrumentation sensor replacement
Mechanical isolation
Mechanical diagnostic
Mechanical repair
Mechanical part replacement
Mechanical inspection
Mechanical adjustment
Mechanical lubrication
Mechanical functional testing
Bench fitting
Work instructions
Drawings
Design specifications
Plant configurations
Planning
Prioritising
Organising
Time management
Resource identification
Resource organisation
Work demand adaptation
Workplace changes
Workload reprioritization
Breakdown response
Fault scenario response
Work area preparation
Health and safety hazard identification
Risk identification
Control measure application
Health safety and environmental procedures
Regulations compliance
Standards compliance
Guidance compliance
Signage
Barriers
Working at height
Confined spaces
COSHH
Security procedures
Site access
Document classification
Asset security
Emergency incident response
Sustainability principles
Waste minimisation
Reuse segregation
Recycling segregation
Waste segregation
Mathematical principles
Mathematical formulae
Engineering maintenance standards
Engineering maintenance procedures
Foreign material exclusion
Maintenance tools control
Maintenance equipment control
Handling
Storage
Work area reinstatement
Team working
Communication
Information exchange
Colleague communication
Customer communication
Stakeholder communication
Issue escalation
Information recording
Document production
Document updating
Handover notes
Reports
Technical drawing identification
Digital technology use
Information technology use
Databases
Data sharing platforms
Email
Management information systems
Word processing
Cyber security
GDPR requirements
Continuous improvement
Learning activities
Development activities
Analytical skills
Attention to detail
Communication skills
Initiative
Logical thinking
Organisation skills
Patience
Physical fitness
Problem solving skills
Team working skills
Trailer manufacturing
HGV semi-trailer manufacturing
Rigid truck bodywork manufacturing
Curtainside trailer manufacturing
Box trailer manufacturing
Flatbed trailer manufacturing
Double deck trailer manufacturing
Refrigerated trailer manufacturing

Location

Alan Cartwright House, Road One, Winsford CW7 3RL, UK

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