Thermo Fisher Scientific
Lead Formulation Technician (Night Shifts only)

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Work Schedule
Third Shift (Nights)
Environmental Conditions
- Able to lift 40 lbs. without assistance
- Adherence to all Good Manufacturing Practices (GMP) Safety Standards
- Cleanroom: no hair products, jewelry, makeup, nail polish, perfume, exposed piercings, facial hair etc... allowed
- Some degree of PPE (Personal Protective Equipment) required (safety glasses, gowning, gloves, lab coat, ear plugs etc.)
- Will work with hazardous/toxic materials
Job Description
Shift Pattern: Night Shifts - 6.45pm to 7am - Sunday evening to Friday morning
When you’re part of Thermo Fisher Scientific, you’ll do challenging work, and be part of a team that values performance, quality and innovation. As part of a successful, growing global organization you will be encouraged to perform at your best. With revenues of $20 billion and the largest investment in R&D in the industry, we give our people the resources and opportunities to make significant contributions to the world.
Position Summary:
This role provides daily operational support to the Supervisor & Area Manager.
Responsibilities:
- Set up and operation of the Bulk Formulation, Filling, inspection & packing lines (Sterile and non-Sterile processes) in accordance to Standard Operating Procedures (SOPs)
- Manufacture, Filling, Inspection and packing pharmaceuticals (Sterile & non-sterile) in accordance to Standard Operating Procedures (SOPs) and Batch Manufacturing Records (BMRs)
- Perform Bulk Formulation, Filling, inspection & Packaging operational duties, e.g. line clearance, In Process Checks (IPC) checks, replace components on line, complete batch & associated documentation, right first time for accordance with SOPs to ensure compliance with cGMP
- Set equipment to ensure minimum downtime levels, minimum product damage/waste, support machine start-up, changeovers, testing and cleaning activities in accordance with SOP's and cGMP requirements
- Monitoring equipment status and readiness for Bulk Formulation, Filling, inspection & packing reporting any faults or issues to Supervision
- Cleaning and maintenance of clean rooms/equipment to SOPs, cGMP and pharmaceutical industry regulatory standards
- Perform Clean In Place (CIP) and Steam In Place (SIP) activities using HMI controlled systems
- Operation of airlocks, autoclaves, automated vessels/ equipment cleaning systems to ensure that all equipment is sterilised ready for use
- To ensure any instances of non-conformance are communicated to the Process Coordinator, Area Manager or Quality Assurance representatives to ensure that they are investigated and rectified
- Support project validation work, new product introduction to the Operations department
- SAP transactions
- Using Quality systems for GMP changes and report writing.
- Conduct and assist, where appropriate in basic equipment maintenance
- EDMS author and approver status for document updates
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Leadership Responsibilities:
- Ensure the weekly production/inspection plan is understood by the team and activities in the preparation area and clean rooms are organised to achieve agreed targets and measures of performance:
- Ensure equipment status and readiness for Bulk Formulation, Filling, inspection & packing are effectively monitored and maintained - this will include cleaning of equipment and area - and any faults or issues are reported.
- Timely preparation of material requisitions and returns, ensuring effective line operation and accurate batch record documentation.
- Operation of airlocks, autoclaves and automated vessel and equipment cleaning systems to ensure that all equipment is sterilised and maintained in accordance with GMP and other regulatory standards.
- Timely escalation of all issues that cannot be resolved.
- Ensure inspection and packing lines are set up in accordance with the Batch Record (BMR), ensuring availability of relevant materials and equipment (where applicable).
- Supervise environmental monitoring (where applicable).
- Tracking of progress and downtime reporting, escalating issues as appropriate.
- Accurate and timely completion of the BMR, including on line reviews, reconciliations and MRP transactions, complete Batch Notifications as required.
- Effective team leadership in line with GMP requirements and company rules, policies and procedures.
- Maintenance of competency (suitably qualified and experienced) for the role through timely completion of training and, as appropriate, assessment and delivery of skills and knowledge training to others.
- Contribute towards continuous improvement initiatives both through participation and putting forward ideas and suggestions.
- Minimise material use and costs, without compromising quality, during batch running.
- Cover operational requirements in the prep areas and clean rooms as required.
- Provide additional leadership where appropriate in the absence of the Production Coordinator (where applicable).
- Leading by example with a one team focus


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GMP:
- Ensure products are manufactured, filled, inspected and packed and documentation completed in accordance with GMP and Standard Operating Procedures.
- Support Process Coordinator in performing Level 1 and Level 2 audits.
- Support relevant Deviation and Complaint investigations and determination of appropriate CAPA as required.
- Maintain a high level of tidiness and cleanliness at all times – personal, work area and department.
- Ensure aseptic licence is kept up to date (as required).
- Take ownership, accountability and enforcing good GMP and GDP within the GMP facility.
EH&S:
- Understand emergency procedures and comply with safe systems of work.
- Ensure compliance with environment, health and safety rules, signage and instructions at all times.
- Ensure prompt reporting and investigation of all accidents, near misses and breaches of rules.
Qualifications/Experience:
- Experience of working in a pharmaceutical, or other regulated environment (MHRA and FDA regulations)
- Experience of clean room working, knowledge of aseptic manufacturing, filling desirable
- Strong competency in English and Maths is essential, and a scientific background essential (e.g. A-Levels)
- Has supervised previously or has experience of developing individuals
- Excellent communication and team working skills, with the ability to manage your own workload
- Experience in Lean systems and Continuous Improvement, (green belt would be desirable)
- Understanding of HMI driven pharmaceutical systems
- Aseptic block licence
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