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Lean Manufacturing Apprentice

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Lean Manufacturing Apprentice
Orapi Maintenance UK Ltd
Wednesbury (WS10 7XD)
Closes in 18 days (Monday 12 October 2026 at 11:59pm)
Posted on 23 September 2026
Summary
Working for a leading Chemical Manufacturer. Apprenticeship in operational procedures, Production Processes, Manufacturing, Logistics, including Goods in and out.
Wage
- £18,720 a year
- Minimum wage rates (opens in new tab): £9.00 per hour
Training Course
- Lean manufacturing operative (level 2)
Hours
- Monday- Thursday, 7.45am-4.30pm and Friday, 7.45am- 1.30pm.
- 1/2 hour lunch & 15 mins morning break.
- 40 hours a week
Start Date
- Monday 19 October 2026
Duration
- 1 year
Positions Available
- 1
Work
Most of your apprenticeship is spent working. You’ll learn on the job by getting hands-on experience.
What you'll do at work
- Manufacturing of chemical and pain shop consumable products
- Use of equipment and machinery
- Product labelling with product codes and batch numbers
- Completing batch cards
- Stock takes
- Goods in & out/ Dispatch process
- Maintain safe and clean working conditions
- Completing tests, presentations and required evaluations
- Working within other areas of factory in line with training given
- Attending meetings and workshops and participating in all learning opportunities
- Build professional relationships with colleagues and clients
- Adhere to all safety guidelines and regulations, proactively identifying and addressing any potential hazards
Where you'll work
UNIT 8
BRITANNIA POINT
PATENET DRIVE
Wednesbury
WS10 7XD
Training
Apprenticeships include time away from working for specialist training. You’ll study to gain professional knowledge and skills.
Training Provider
- STAFF SELECT LTD
Training Course
- Lean manufacturing operative (level 2)
What you'll learn
- Course contents
- Work safely at all times, complying with health and safety legislation, regulations, and other relevant guidelines. Identifying risks within their processes and support/carry out countermeasure activities to improve safe working. Manage tooling, equipment and materials daily in-line with supplier standards e.g. COSHH (Control of Substances Hazardous to Health)
- Comply with environmental procedures and systems and contribute to the achievement of specific standards e.g. ISO 14001 or other relevant environmental standards and use the 4R’s (Reduce, Re-use, Recycle, Recover) where possible
- Demonstrate their ability to carry out their role effectively, efficiently and flexibly maintaining lean manufacturing principles to meet customer’s demands e.g. JIT
- Demonstrate their skill and knowledge following SOPs and building their versatility across a number of processes and process areas. Select and use appropriate tools, equipment and materials to carry out the manufacturing operation
- Demonstrate appropriate process documentation control. Accurately completing check sheets, monitoring process and equipment data efficiently and legibly using the correct terminology required to meet the quality standard e.g. ISO 9002
- Demonstrate their ability to identify and resolve problems within the lean manufacturing environment using effective problem solving tools and techniques. Manage problems that may occur during the manufacturing process within the limits of their responsibility and escalate as appropriate
- Generate ideas and contribute to process improvement activities individually or as part of a team through fact finding and analysis to improve the safety, environment, quality, cost or production process. Identifying and eliminating the 7 wastes (defects, over production, transportation, waiting, motion and processing)
- Demonstrate communication skills which include oral, written, electronic (PC), information boards or visual displays to effectively share information
- Mains and monitors the work site efficiently and effectively at all times using the elements of sifting, sorting, sweeping, spick & span (5’s) within the lean manufacturing environment
- Check components for damage and that they are in a usable condition
- Correctly position, align and secure the components
- Secure the components in position using the specified fastening device/method
- Obtain and follow the correct Job instructions/Standard operating procedures production/assembly specifications in accordance with time constraints and the roles and responsibilities identified for the production/assembly activity
- Produce components which comply with the specification and quality requirements
- Carryout quality checks on component parts and completed assemblies and deal with quality concerns and defects in line with their responsibility
- Obtain and follow the correct Job instructions, inspection/quality procedures and product specifications in accordance with time constraints and the roles and responsibilities identified for the inspection/quality assurance activity
- Collect production samples at the required frequency in accordance with inspection specification and operating procedures
- Carryout inspection and testing activities using the specified methods and equipment
- Prepare, Handle, transfer and store samples safely and correctly in accordance with quality control procedures
- Accurately interpret the data/results gained from the inspection and testing procedures being used
- Record and report inspection findings to relevant person
- Safely move materials to the correct location using the relevant equipment
- Obtain and follow the correct Job instructions, specification details and specific transfer/handling procedures in accordance with time constraints and the roles and responsibilities identified for the logistic/material handling activity
- Move materials using the appropriate procedures, ensuring the materials are correct, safely loaded and secure.
- Check materials selected to be moved are in line with job requirements
- Carryout quality checks on materials that are to be moved and deal with quality concerns and damage in line with their responsibility
- Return equipment to its correct location on completion of the activities and leave it in a safe and usable condition
- Perform one processing/finishing operation method e.g. hand processing, manually operated machine processing, fully automated machine processing, combined processing
- Obtain and follow the correct Job instructions, processing/finishing procedures and equipment operating procedures in accordance with time constraints and the roles and responsibilities identified for the processing/finishing activity
- Perform the processing/finishing operation according to instructions and safe operating procedures
- Monitor and control the processing/finishing operation
- Produce processed/finished products which comply with processing specification
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Training Schedule


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- Lean manufacturing operative Level 2 qualification
- Functional Skills in maths & English (if required)
- Inhouse Training- No day release
- Mentor allocated for training
Assessments
- Functional Skills (If Required)
- OTJT
- EPA
Requirements
Desirable Qualifications
- GCSE in:
- English (grade 4)
- Maths (grade 4)
Share if you have other relevant qualifications and industry experience. The apprenticeship can be adjusted to reflect what you already know.
Skills
- Communication skills
- IT skills
- Attention to detail
- Organisation skills
- Problem solving skills
- Administrative skills
- Number skills
- Analytical skills
- Logical
- Team working
- Creative
- Initiative
- Non judgemental
- Patience
- Physical fitness
- Time Management
Other Requirements
Some manual handling involved so you must be physically fit.
About this employer
Orapi Maintenance UK Ltd is a world-leading UK manufacturer of specialist chemicals and paint shop consumables based in Wednesbury, West Midlands.
https://orapi.uk (opens in new tab)
After this apprenticeship
- Your earnings can increase over time with an apprenticeship. Find out about potential future pay (opens in new tab).
- Can progress within the company- depending on performance and availability of opportunities
Ask a question
The contact for this apprenticeship is:
- STAFF SELECT LTD
- Carolyn Marson
- apprenticeships@novatraining.co.uk
- 01902 716100
The reference code for this apprenticeship is VAC2000054571.
Apply now
Closes in 18 days (Monday 12 October 2026 at 11:59pm)
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