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TECOSIM UK

Occupant Safety CAE Engineer

Banbury
Posted about 19 hours ago
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Occupant Safety CAE Engineer

Position Overview

We are seeking an experienced Occupant Safety CAE Engineer with a minimum of 4 years of relevant automotive experience in crashworthiness and occupant protection.

The successful candidate must have strong hands-on experience with LS-DYNA explicit solver, ANSA, and META, and a strong understanding of FMVSS regulations, particularly occupant protection requirements. Experience with multiple global automotive safety regulations and consumer assessment protocols is highly desirable.

Key Responsibilities

  • Lead occupant safety CAE activities from model preparation through simulation and post-processing.
  • Develop, run, debug, and analyse occupant safety and crashworthiness simulations covering frontal, side, rear impact and restraint performance.
  • Apply and interpret FMVSS requirements, particularly FMVSS 208 and FMVSS 214, and support compliance with other applicable regulations.
  • Analyse occupant kinematics, injury criteria, restraint performance, airbag interaction, and vehicle/occupant response.
  • Support CAE-to-test correlation and model validation against physical crash-test data.
  • Work with structural CAE, restraint, airbag, testing, design, and homologation teams to identify and implement safety improvements.
  • Prepare technical reports and communicate simulation results and engineering recommendations to programme teams.

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Essential Requirements

  • Degree in Mechanical Engineering, Automotive Engineering, Aerospace Engineering, or a related discipline.
  • Minimum 4 years' automotive CAE experience, with significant experience in occupant safety/crashworthiness.
  • Strong hands-on experience using LS-Dyna explicit solver, ANSA pre-processer and META post-processor
  • Strong practical knowledge of FMVSS regulations, particularly FMVSS 208 and 214.
  • Experience with occupant CAE dummy models such as Hybrid III, THOR, or WorldSID.
  • Experience of working with restraint system CAE models such as seatbelts and airbags.
  • Experience correlating CAE results with physical crash-test data.
  • Experience with multiple safety regulations and/or consumer assessment protocols such as UN/ECE, Euro NCAP, IIHS, US NCAP, China NCAP, or ASEAN NCAP.
  • Good understanding of occupant safety, crashworthiness, restraint systems and occupant injury criteria

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Desirable Experience

  • Experience in vehicle homologation, regulatory certification, global vehicle programmes, physical crash testing, and CAE automation using Python would be advantageous.

Candidate Profile

The ideal candidate is a hands-on Occupant Safety CAE Engineer who can independently deliver high-quality crash simulations, interpret occupant injury and kinematic results, demonstrate strong FMVSS knowledge, and translate CAE findings into practical vehicle safety improvements.

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Skills

LS-DYNA
ANSA
META
FMVSS Regulations
Crashworthiness
Occupant Protection
Occupant Kinematics
CAE-to-test Correlation
Hybrid III
THOR
WorldSID
Restraint Systems
Airbag Interaction
Python
Vehicle Homologation
Consumer Assessment Protocols

Location

Banbury, England, United Kingdom

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