Torbay Pharma - Process Engineer Opportunity

Torbay Pharma are currently seeking an experienced Process Engineer to join our newly created Process and Optimisation department. This is a new role in which the successful candidate will be responsible for the end-to-end optimisation and characterisation of processes, from goods receipt through to final customer shipment.

This role would suit someone with strong process engineering, problem solving and continuous improvement skill, ideally from a highly regulated environment. You will have the ability to work cross functionally to drive process optimisation and implement sustainable improvements.

About Torbay Pharmaceuticals

At TP we have our own special kind of chemistry. Our heritage spans over 50 years with a track record of manufacturing essential medicines across the UK and beyond. With backing from an investment partner we are now forging a new path in the private sector.

We are a growing and ambitious business and with this comes opportunities for our people. At TP, we are going places. A career with us means a career helping save lives. We bring skills of all levels and experiences together; not all our people begin their working lives in pharma. Together we can make lives better.

About the Role

Reporting into the Head of Process Engineering and Optimisation, you will ensure all processes operate efficiently, reliably, and in compliance with relevant regulations. Working closely with the Manufacturing team, and Capital Project Lead you will deliver improvements through continuous improvement methodologies and operational excellence whilst supporting the onboarding of new products and providing input to RFP / RFQ processes and cost models.

What you can expect in a Process Engineer role at TP:

• Lead process characterisation, optimisation, and troubleshooting across all unit operations to ensure stable, capable, and efficient performance.
• Define and maintain critical process parameters (CPPs) and critical quality attributes (CQAs), applying DoE, statistical analysis, and capability metrics (Cp, Cpk, Pp, Ppk) to enhance process understanding and control.
• Optimise equipment and process performance to maximise yield, throughput, and quality while ensuring regulatory compliance.
• Support New Process Introduction (NPI), ensuring processes and equipment are robust, scalable, and maintain required performance levels.
• Own and continuously improve risk management and control systems, including pFMEA, control plans, and reaction plans.
• Identify and eliminate process bottlenecks, collaborating cross-functionally (e.g., Industrial Engineering) to deliver world-class efficiency using tools such as VSM, time studies, 5S, and poka-yoke.
• Accountable and responsible for ensuring all waste reduction and efficiency gains are reflected in the standards (update BoMs, routings, materials, procedures and work instructions etc.) to quantify improvements following the PDCA cycle.
• Support manufacturing operations and quality systems, including validation, deviations, CAPAs, and change control activities.
• Promote and contribute to a culture of continuous improvement and operational excellence across the organisation.
• Provide coaching and mentorship to peer group and junior team members to support their professional development.