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TÜV Rheinland Group

Process Safety Engineer

Warrington
Posted 16 days ago
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Background

TÜV Rheinland is a leading provider of technical services worldwide. We provide a broad range of testing, inspection, and certification services to ensure the safety, reliability, and regulatory compliance of engineering assets throughout their lifecycle. If you contribute your experience to us in the future, you will experience a surprisingly broad spectrum of national and international challenges, all of which are associated with safety, efficiency, and sustainability.

We are currently recruiting a Senior Process Engineer on behalf of our sister company TUV Rheinland Industrial Services (TRIS). You will be part of a global leader in testing, inspection, and certification. This role offers the opportunity to work on cutting-edge projects in Energy Transition and Net Zero. You will enjoy a collaborative and innovative work environment, professional development, and growth opportunities, all supported by a competitive compensation and benefits package.

Key Responsibilities

As a Senior Process Engineer, you will play a pivotal role in leading and supporting process engineering projects, from small-scale calculations to large-scale FEED (Front-End Engineering Design) and detailed design projects. You will ensure the delivery of high-quality solutions that meet industry standards and customer expectations. This role is ideal for someone passionate about innovation, leadership, and contributing to the energy transition.

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Your tasks will include:

  • Leading and supporting process engineering projects, ensuring timely and high-quality delivery.
  • Authoring, reviewing, and approving process engineering deliverables, ensuring compliance with industry and internal standards.
  • Collaborating with commercial teams to develop accurate proposals and man-hour estimates.
  • Interacting with customers to deliver tailored solutions that meet their needs and expectations.
  • Contributing to the development of TÜV’s portfolio, focusing on Energy Transition and Net Zero initiatives.
  • Networking and sharing best practices across teams and disciplines.
  • Delivering training courses to external clients, such as Pressure Relief.
  • Mentoring and guiding graduate and junior engineers to enhance team capabilities.

Requirements

Essential

  • Qualifications: Degree in Process Engineering or related field.
  • Experience: Minimum of 8 years of experience in process engineering.
  • Technical Expertise:
    • Proficiency in pressure relief calculations using API standards.
    • Experience in process system design, including hydraulic calculations, P&ID development, and process modeling.
    • Strong knowledge of simulation software (e.g., Aspen Suite).

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Desirable

  • Chartered Chemical Engineer status.
  • Professional consulting experience or similar relevant experience in advising and delivering technical solutions.
  • Operational and design experience, preferably on operating sites.
  • Familiarity with TUV proprietary software (PEL & CAPRE).
  • Experience in Energy Transition and Net Zero initiatives (e.g., CCUS, hydrogen, fuel switching).
  • Knowledge of HAZOP, LOPA, and SIL methodologies.
  • Experience in designing discharge and disposal systems for chemical plants.

Other Requirements

  • Full clean driving license.
  • Willingness to travel within the UK and internationally.
  • Good IT proficiency in Microsoft Office Suite.
  • Strong consultancy, communication, and interpersonal skills.

What can we offer?

  • Standard hours Monday to Friday, 40 hours per week. Overtime available.
  • Bonus Scheme based on Company Profits and Personal Targets.
  • Excellent Health and life insurance, Group Income Protection, Pension, 25 days holiday.
  • Permanent full-time position, office, client site, and home based – hybrid working.
  • Employee Discount scheme.
  • Accredited training to internationally recognised engineering appointment.
  • Career progression opportunities with structured development.
  • Opportunities to work in many sectors of UK industry.
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Skills

Process Engineering
Pressure Relief Calculations
API Standards
Process System Design
Hydraulic Calculations
P&ID Development
Process Modeling
Aspen Suite
Energy Transition
Net Zero
CCUS
Hydrogen
HAZOP
LOPA
SIL Methodologies
Consultancy

Location

Warrington, England, United Kingdom

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