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Project Manager - Nuclear Module Fabrication & Assembly

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Project Manager - Nuclear Module Fabrication & Assembly
Overview
The Project Manager is responsible for the planning, delivery, governance and successful execution of complex nuclear manufacturing and module assembly projects. The role focuses on the fabrication, assembly, testing, quality assurance and delivery of safety-class and non-safety-class modular components for nuclear power facilities, including Small Modular Reactors (SMRs), Advanced Modular Reactors (AMRs), and large-scale nuclear infrastructure projects.
The Project Manager will lead multidisciplinary teams comprising engineering, manufacturing, quality, procurement, logistics and construction personnel to ensure modules are delivered safely, to specification, on schedule and within budget while maintaining compliance with nuclear regulatory requirements, quality standards and fabrication codes.
Key Responsibilities
Project Delivery
- Lead the end-to-end delivery of module fabrication projects from design freeze through manufacturing, assembly, testing and site handover.
- Develop and maintain integrated project execution plans, schedules and budgets.
- Manage project performance against approved baselines.
- Monitor and report progress using Earned Value Management (EVM) and project controls systems.
- Identify, manage and mitigate project risks and opportunities.
- Coordinate interfaces between engineering, manufacturing, quality, supply chain and site construction teams.
- Manage subcontractors and fabrication partners to ensure contractual compliance.
- Ensure module delivery aligns with nuclear programme milestones and regulatory requirements.
Fabrication & Manufacturing Oversight
- Oversee fabrication activities covering:
- Structural steelwork
- Pressure boundary fabrication
- Pipework assemblies
- Mechanical equipment modules
- Electrical and instrumentation modules
- Skid-mounted systems
- Pre-assembled nuclear island modules
- Ensure manufacturing readiness reviews are completed.
- Monitor fabrication productivity, weld performance and manufacturing quality metrics.
- Support implementation of lean manufacturing and continuous improvement initiatives.
- Ensure materials traceability is maintained throughout the production lifecycle
Assembly & Integration
- Manage module assembly activities within manufacturing facilities and final site integration.
- Coordinate Factory Acceptance Testing (FAT) and Integrated System Testing.
- Ensure assembly sequencing aligns with project construction strategy.
- Manage logistics and transportation planning for large modular components.
- Lead readiness reviews for module shipment and installation
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Quality Management
- Ensure implementation of a Nuclear Quality Assurance Programme.
- Monitor quality performance indicators and non-conformance trends.
- Manage corrective and preventive actions (CAPA).
- Lead quality surveillance, audits and inspections.
- Ensure manufacturing records and quality dossiers are complete and auditable.
- Ensure traceability of:
- Materials
- Weld procedures
- Welder qualifications
- Inspection records
- Testing documentation
Stakeholder Management
- Act as primary interface with clients, regulators, fabrication partners and supply chain organisations.
- Present project status to senior leadership and governance boards.
- Manage customer inspections and regulatory visits.
- Support engagement with:
- Office for Nuclear Regulation (ONR)
- Environment Agency
- Independent Nuclear Assurance organisations
- Third-party inspection agencies
Key Accountabilities
The role holder will be accountable for:
- Delivery of scope within approved budget.
- Achievement of manufacturing milestones.
- Health, Safety, Security and Environmental performance.
- Compliance with quality requirements.
- Nuclear safety culture and behavioural expectations.
- Supply chain performance.
- Regulatory compliance.
- Timely production and delivery of modules.
Essential Qualifications
- Degree in Engineering, Manufacturing, Construction Management or similar technical discipline.
- Project Management qualification such as:
- APM PMQ
- PMP
- PRINCE2 Practitioner
Desirable:
- APM Chartered Project Professional (ChPP)
- NEBOSH Certificate
- Lean Manufacturing qualification
- Welding or fabrication inspection certification
Essential Experience
- Minimum 10 years' experience delivering major manufacturing, nuclear, energy or infrastructure projects.
- Proven experience managing large-scale steel fabrication projects.
- Experience delivering modular construction or off-site manufacturing programmes.
- Experience managing fabrication subcontractors and supply chains.
- Experience working within highly regulated industries.
- Demonstrable understanding of nuclear quality assurance requirements.


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Desirable:
- SMR programme experience.
- Nuclear new build experience.
- Experience working with British Standards, RCC-M or ASME nuclear codes.
- Factory acceptance testing and commissioning experience.
Technical Knowledge Requirements
Nuclear Industry Standards
- Knowledge of:
- IAEA Safety Standards
- ONR Safety Assessment Principles
- UK Nuclear Site Licence Conditions
- ISO 19443 Nuclear Quality Management Systems
- ISO 9001 Quality Management Systems
- ISO 45001 Occupational Health and Safety
- ISO 14001 Environmental Management Systems
Nuclear Quality Standards
- Working knowledge of:
- NQA-1 Nuclear Quality Assurance
- ISO 19443
- Nuclear Safety Culture Principles
- Graded Approach to Quality
- Lifetime Quality Records Management
- Configuration Management
Steel Fabrication Standards
- Structural Steel
- EN 1090-1 Execution of Steel Structures
- EN 1090-2 Technical Requirements for Steel Structures
- BS 5950 Structural Steelwork
- UKCA / CE Marking Requirements
Welding Standards
- BS EN ISO 3834 Quality Requirements for Welding
- BS EN ISO 9606 Welder Qualification Testing
- BS EN ISO 15614 Welding Procedure Qualification
- BS EN ISO 5817 Weld Acceptance Standards
- BS EN ISO 14731 Welding Coordination
Inspection & NDT
- ISO 9712 NDT Personnel Qualification
- BS EN ISO 17635 NDT of Welds
- Ultrasonic Testing (UT)
- Radiographic Testing (RT)
- Magnetic Particle Inspection (MPI)
- Dye Penetrant Inspection (DPI)
Nuclear Fabrication Codes
- Knowledge of one or more of:
- RCC-M
- ASME Section III
- ASME B31.1
- ASME B31.3
- PD5500
- BS EN 13480 Metallic Industrial Piping
- BS EN 13445 Unfired Pressure Vessels
Key Competencies
- Leadership
- Safety leadership
- Team development
- Influencing and negotiation
- Contractor management
- Decision making under pressure
Project Management
- Planning and scheduling
- Risk management
- Cost control
- Change management
- Contract management
- Governance and reporting
Manufacturing Excellence
- Manufacturing readiness
- Production planning
- Module assembly sequencing
- Quality assurance
- Supply chain integration
- Continuous improvement
“It took my CV and asked me questions relevant to understanding what kind of jobs to suggest for me. Suggestions were almost perfect. Jobs were exactly what I’ve been looking for.”
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