Florida Crystals / ASR Group
Reliability Engineer
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Job Title
Reliability Engineer
Location
Plaistow
Reports To
Maintenance Manager
Shift
Mon-Friday (Days)
Salary
£50,000
COMPANY DESCRIPTION
The ASR Group® family of companies make up the world’s largest refiner and marketer of cane sugar. The companies produce a full line of grocery, industrial, foodservice and specialty sweetener products. Across North America, ASR Group® companies operate five sugar refineries, located in California, Maryland, Louisiana, Canada and Mexico. In Europe, ASR Group® companies operate sugar refineries in the United Kingdom, Portugal, and, with a joint venture partner, Italy. The companies also farm sugarcane and own sugar mills in Mexico and Belize. The ASR Group® portfolio includes the leading brands Domino®, C&H®, Florida Crystals®, Redpath®, Tate & Lyle®, Lyle's®, Sidul® and Whitworths®. ASR Group® companies also produce and market Tellus®, a single-use, compostable tableware and foodservice product made from plant fibers, including sugarcane.
OVERVIEW
Reliability Engineer / Data Analyst within the Engineering Department at Plaistow
- Developing and managing of packing and processing equipment asset care strategy at Plaistow
- Managing capital projects up to £500K
DETAILED ROLES & RESPONSIBILITIES
- Increased plant reliability measured by %downtime, %reactive work, lost opportunity and maintenance cost
- Reduction in the number of repeat plant failures, demonstrated by regular SAP / PBI data analysis
- Review critical asset spares and maintenance regimes
- Development and analysis of reliability KPI’s
- Investigate asset failures using RCA techniques
- Administer and review SAP maintenance system for budgeting, historical trend and reliability analysis
- Provide analytical reports to Management
- Ownership of %planned maintenance, PM compliance, PM effectiveness, PdM compliance and % downtime KPI’s
- Improve reliability and engineering uptime through the implementation of best practice maintenance principles.
- Creating and updating Planned Preventative and Predicative Maintenance routines derived from FMECA to achieve %downtime KPI
- Develop and maintain 365 maintenance plans and link the interface between Planning, Operations and Engineering
- Developing and maintaining overhaul schedule within SAP for packing and processing equipment
- Routinely auditing of planned maintenance content and adherence; review PM frequency to incorporate cycle time intervals derived by objective reliability data
- SAP data input training for engineering to ensure standard working
- Develop and lead capital projects utilising both internal and contractor resources to provide value for money plant improvements resulting in less downtime and a more efficient process
- Facilitate lineside RCA investigations and support to sustain a culture of problem solving and continuous improvement
- Develop and maintain maintenance work instructions (written and video) to develop and sustain standard work
- Support Engineering Manager to implement and sustain ASR Global Engineering Standards at Plaistow Wharf
- Support Area Maintenance Supervisors effectively plan corrective maintenance orders
- Control of Plaistow Engineering stock and repairable spares
- Managing contractors and issuing permits and TBRA’s
- Develop and manage contractor spend reduction roadmap
- Deputise Engineering Department Manager
- Other tasks as required
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EDUCATION REQUIREMENTS
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- HNC/NVQ 4 or higher in a relevant engineering discipline
Company Values
- Service Excellence: Be the industry's Gold Standard by a relentless focus on reliability, providing products with superior quality and excellent customer services.
- Efficiency and Sustainability: Eliminate inefficiency to be a sustainable, low cost producer and to generate fuel for reinvestment.
- Value-Add: Create strategic advantage and enhanced profitability through value-added products and services.
- Talent and Culture: Build, retain, and motivate a winning team.
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