Stadler
Reliability Engineer – Newcastle
Newcastle upon Tyne
Posted about 20 hours ago
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How You Can Make An Impact
- Support and mentor new starters with initial, on the job or enhanced training including assessments
- Lead the set-up and ongoing development of Power BI and other analytical tools for fleet reliability trends, defect patterns, and monitor performance against contractual obligations, including identifying component-level issues
- Develop and maintain dashboards and performance reports for stakeholders, presenting clear, data-driven technical insights alongside actionable improvement plans to support continuous fleet performance improvement
- Act as the SRSUK technical liaison between Stadler & Nexus engineering teams and suppliers/OEMs, ensuring effective stakeholder communication
- Support and manage technical queries and warranty claims, providing clear, timely resolutions and maintaining strong collaborative relationships to support fleet performance and contractual requirements
- Lead 8D investigations into significant failures, repeat defects, and safety-related incidents, applying structured root cause analysis techniques such as 5 Whys, FMEA, and fault tree analysis to identify underlying causes
- Ensure the timely closure of investigations with robust corrective and preventive actions, tracking the effectiveness of these actions to ensure sustained resolution and long-term reliability improvements
- Monitor and analyse fleet performance against contractual KPIs, including KTIN, availability, and technical incidents, ensure compliance with service agreements
- Identify recurring failures, systemic issues, and emerging risks across the Class 555 fleet, using data-driven insights to inform actions and contributing to the development and implementation of reliability improvement initiatives aligned with SRSUK Newcastle's Performance Strategy
- Support the delivery of reliability and availability targets under maintenance and service agreements, working collaboratively with teams to drive continuous improvement and operational performance
- Support the optimisation of maintenance regimes, including revising maintenance timescales and improving maintenance manual content
- Support the introduction and ongoing optimisation of condition-based maintenance approaches to drive improved reliability and operational performance
- Data input and analysis into electronic management systems including SRMS and others utilised by SRSUK
- Ensure all documentation associated with fleet maintenance activities are completed accurately, both paper and computer based
- Maintain own competencies, ensuring any upcoming or overdue are planned and addressed in a timely manner
- Ensuring industry, engineering and production best practice is adhered to at all times.
- Supporting with the development and implementation of standards and procedures in accordance with legal, legislative and moral obligations of Stadler
- Embed a zero harm culture within the production function
- Initiate and where authorised implement action to prevent the occurrence of product non-conformities (non-compliance), rail safety and compliance, QHSE incidents, process deficiencies or system deficiencies in a timely and thorough manner
- Responsible for adhering to safety / quality systems and support the implementation thereof by carrying out appropriate inspections / checks as required or directed including the completion of “in process checks”, “safety tours” and general condition assessments, ensuring work is done safely and to specification, to ensure a safe and reliable product
- Assist with the annual identification and quantification of risks in order to complete Risk Assessments (RA's) and the risk register
- Demonstrate a value based behaviour, setting the example and challenging anything deemed inappropriate
- Proactive and self-driven, with strong ownership of issues through to resolution. Able to work under pressure in operational railway environments
- Ensuring compliance with RSSB, ORR and RAIB standards and updates
- Quality Management system reviews and approvals
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- Qualification or equivalent experience in a Rail, Depot and Engineering environment
- Formal education at least to NVQ Level 4 or equivalent in an appropriate subject manner
- Electrical, network / software and mechanical time served or equivalent qualification with suitable experience
- Strong knowledge of rolling stock systems and experience with modern EMU platforms
- Proven experience leading 8D investigations and structured root cause analysis (5 Whys, FMEA, fault tree analysis)
- Proficiency in Power BI including dashboard development and trend analysis
- Advanced Excel and data handling skills; experience with fleet management or maintenance systems
- Understanding of reliability engineering principles, particularly KTIN and failure trend analysis
- Knowledge of OEM support environments and fleet service contracts
- Ability to diagnose complex, multi-system technical issues
- Flexible and willing to support colleagues with good inter-personal and communication skills
- Proven experience of working in a changing environment and steering that change
- Strong communication skills across technical and non-technical audiences; experience working with customers, suppliers, and internal engineering teams
- Ability to manage technical discussions in a contractual / service environment
- Demonstrated ability to lead complex, difficult and political discussions with key stakeholders, including with internal functional areas of the business, as well as external agencies
- Ability to understand and interpret legislation and standards relating to people and product health and safety
- Risk identification, assessment, mitigating and documenting all manners of risks to demonstrate compliance with relevant legislation and become the basis of safe systems of work
- Demonstrate a passion for continual improvement, operational excellence and end user experience
- Good level of ICT skill including Microsoft packages
- Medically fit and subject to drugs and alcohol testing both random and “for cause”
- Full UK Driving License
- May be required to work on a temporary basis at other Stadler or customer locations
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Skills
Reliability Engineering
Root Cause Analysis
Power BI
8D Investigation
FMEA
Fault Tree Analysis
KTIN Analysis
Rolling Stock Systems
Fleet Management
Stakeholder Management
Condition-Based Maintenance
Technical Reporting
Excel
Warranty Management
Risk Assessment
Quality Management Systems