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Barry-Wehmiller

Senior Controls Engineer, Innovation

Doncaster
Posted about 18 hours ago
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Job Description: Controls Engineer, Innovation

Turn bold automation ideas into packaging technology that performs in the real world. As our Controls Engineer, Innovation, you will develop, prove, and scale the controls solutions that shape the future of BW Packaging’s product portfolio. You will combine hands-on engineering with creative problem-solving across PLCs, HMIs, motion, robotics, vision, safety, and connected technologies.

What You’ll Do

Create What’s Next

  • Find the opportunity. Work with customers and commercial, field, and engineering teams to uncover unmet needs and turn them into clear use cases and technical requirements.
  • Shape the concept. Create solutions that balance customer value with feasibility, safety, reliability, cost, manufacturability, serviceability, and scale.
  • Build and program prototypes. Design, integrate, and test controls using PLCs, HMIs, motion, vision, sensors, drives, safety systems, and industrial networks.
  • Explore emerging technology. Assess new tools and platforms for technical fit, risk, and business value.
  • Prove what works. Create test plans, run structured experiments, analyse results, and make evidence-led recommendations to advance, refine, redirect, or stop a concept.

Engineer, Integrate & Deliver

  • Integrate complete systems. Connect primary machinery with third-party equipment and optimise sequences, motion profiles, and cycle times.
  • Design safety in. Apply machine-safety requirements and configure controllers, zones, guarding interfaces, light curtains, interlocks, and safety-rated monitored stops.
  • Take solutions from build to start-up. Support debug, validation, FAT, installation, SAT, commissioning, and optimisation.
  • Solve the hard problems. Troubleshoot complex issues, identify root causes, and implement robust fixes.

Turn Ideas into Scalable Products

  • Transfer technology. Partner with Product and Engineering Operations to convert successful concepts into reusable architectures, software modules, standards, and implementation guidance.
  • Support pilots and first installations. Demonstrate prototypes, support pilot builds and customer launches, and feed real-world learning into future solutions.
  • Own your delivery. Plan controls activities, meet agreed requirements and schedules, and communicate progress, risks, and trade-offs clearly.

Reasons to use Rodeo

I’m in my final year doing Economics and I don’t know whether to apply for grad schemes now or do a masters first. What do you think?

Honest answer — it depends on where you want to end up. A lot of top grad schemes (Big 4, civil service, banking) don’t need a masters. Let’s look at the ones you’d be competitive for now, and we can decide if a masters actually adds anything.

Also worth knowing: most autumn 2026 applications are open now. Timing matters more than you think.

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Graduate Consultant — 2026 Scheme

PwC·London, UK
£35,000/yr

Why you're a good match

Strong

Your economics background and your summer at a regional bank line up with what PwC looks for on the consulting scheme. Applications close in four weeks.

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Why you're a good match

You’ve got the grades and the economics background, and your bank internship is exactly the experience this scheme looks for. Apply soon — deadlines close within the month.

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Strong

Experience fit

Your summer at the bank plus your econometrics coursework map directly to the day-one responsibilities on this scheme — client modelling, market briefings, and deal support.

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Collaborate & Raise the Standard

  • Connect teams. Work across Innovation, Product, Engineering Operations, Manufacturing, Project Management, Field Service, Applications, and Commercial teams to keep development focused on real customer and business value.
  • Engage externally. Collaborate with customers, suppliers, and technology partners to evaluate solutions and gather feedback.
  • Make knowledge usable. Keep programs, electrical documentation, configurations, test records, and backups accurate and under version control, then share learning across teams.
  • Keep improving. Strengthen development methods, testing practices, reusable content, and technology standards using lessons from prototypes, pilots, and field applications.

What Success Looks Like

  • You anchor innovation in a clear customer, market, or operational need.
  • You turn promising ideas into functional, testable prototypes.
  • You use evidence to decide what to advance, reshape, or stop.
  • You move winning concepts beyond proof of concept into products, platforms, standards, or reusable modules.
  • You build controls architectures and software that are safe, reliable, maintainable, and ready to reuse.
  • You surface technical issues early, solve them at root cause, and equip other teams to adopt and sustain the solution.

What You’ll Bring

  • A bachelor’s degree in Electrical Engineering, Electrical Engineering Technology, Computer Engineering, Mechatronics, Automation/Controls, or a related field—or an equivalent blend of technical education and experience.
  • 5+ years designing, programming, integrating, testing, or commissioning industrial automation and controls.
  • Strong PLC and HMI development experience.
  • Hands-on experience with servo motion, VFDs, sensors, industrial networks, and machine-safety technologies.
  • The ability to read, create, and update electrical schematics, panel layouts, and bills of material using AutoCAD Electrical, EPLAN, or similar tools.
  • Experience supporting automated equipment through debug, FAT, installation, start-up, commissioning, and SAT.
  • A talent for translating customer challenges into technical requirements, experiments, and practical concepts.
  • Clear communication, sound judgement, and the flexibility to make progress as requirements and priorities evolve.

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Even Better If You Have

  • Experience with Rockwell Automation, Siemens, or Allen-Bradley platforms.
  • Depth in robotics, machine vision, high-speed servo motion, simulation, data acquisition, advanced sensing, or inspection.
  • Experience with FANUC, ABB, KUKA, Yaskawa/Motoman, or Universal Robots.
  • Knowledge of industrial connectivity and data protocols such as OPC UA or MQTT.
  • Familiarity with version control for controls software and with product-development or commercialisation processes.

Physical Requirements

  • Comfortable combining extended computer-based programming and testing with hands-on work around machinery.
  • Able to stand, walk, bend, reach, climb, and kneel when inspecting, testing, troubleshooting, or commissioning equipment.
  • Able to work across office, laboratory, manufacturing, warehouse, and customer environments.
  • Able to occasionally lift and carry tools, materials, or equipment weighing up to 50 pounds.
  • Comfortable using standard office and engineering equipment, including computers, programming devices, and meters.

Where You’ll Work

  • You will work across engineering offices, laboratories, manufacturing and test areas, and customer sites.
  • You will work safely around moving machinery and industrial electrical systems, using required PPE.
  • Domestic and international travel of up to 25% is expected for projects, pilots, training, and customer support.
  • Occasional extended or non-standard hours may be needed during testing, start-up, field installation, or critical project deadlines.

Company:

BW Packaging

At Barry-Wehmiller we recognize that people come with a wealth of experience and talent beyond just the technical requirements of a job. If your experience is close to what you see listed here, please still consider applying. We know that our differences often can bring about innovation, excellence and meaningful work—therefore, people from all backgrounds are encouraged to apply to our positions. Please let us know if you require reasonable accommodations during the interview process.

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Location

Doncaster, England, United Kingdom

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