Tooling Engineer Apprentice

This is an exciting opportunity to become a Tooling Engineer Apprentice at Mueller Europe, you will work alongside experienced engineers and skilled toolmakers to learn how to manufacture, repair, maintain and modify precision tools, moulds, components and equipment used within the manufacturing process.

Most of your apprenticeship is spent working. You’ll learn on the job by getting hands-on experience.

What you'll do at work

During this apprenticeship you will learn to:

• Assist experienced toolmakers and engineers with the manufacture, repair and maintenance of tooling
• Learn to read and interpret engineering drawings, technical specifications and measurements
• Assist with the setting, operating and adjustment of workshop machinery, such as lathes, milling machines, grinders and drilling machines
• Use hand tools and precision measuring equipment such as micrometers, verniers and gauges
• Manufacture and modify precision components, jigs, fixtures, dies and tooling used within the copper tube production process
• Carry out basic fitting, filing, drilling, cutting, grinding and machining activities
• Assist with the inspection and measurement of finished components to ensure they meet required specifications
• Help identify wear, damage or faults in tooling and report issues to experienced engineers
• Assist with repairing and refurbishing worn tooling to extend its working life
• Support engineers with planned preventative maintenance of tools and associated equipment
• Assist with the installation, removal and changeover of tooling on production machinery
• Learn how different tools affect the quality, dimensions and performance of copper tubing
• Work with production and engineering teams to investigate tooling-related production problems
• Assist with fault finding and problem solving when machinery or tooling is not operating correctly
• Keep tools, machinery and the workshop area clean, organised and safe
• Follow all company health and safety, quality and environmental procedures
• Complete maintenance records, job sheets and other engineering documentation accurately
• Gain experience across different areas of the factory to understand the complete copper tube manufacturing process
• Attend college or training-provider sessions and apply the theoretical knowledge gained to practical engineering tasks
• Gradually take on more complex tooling and engineering tasks as skills, confidence and competence develop
• Work alongside experienced engineers to develop skills in precision engineering, machining, maintenance and toolmaking

Where you'll work

Oxford Street
Bilston
West Midlands
WV14 7DS

Apprenticeships include time away from working for specialist training. You’ll study to gain professional knowledge and skills.

Training provider
IN-COMM TRAINING AND BUSINESS SERVICES LIMITED

Training course
Engineering technician (level 3)

Understanding apprenticeship levels (opens in new tab)

What you'll learn

Course contents

• obtaining, checking and using the appropriate documentation (such as job instructions, drawings, quality control documentation)
• working safely at all times, complying with health, safety and environmental legislation, regulations and organisational requirements planning and where applicable obtaining all the resources required to undertake the work activity
• undertaking the work activity using the correct processes, procedures and equipment
• carrying out the required checks (such as quality, compliance or testing) using the correct procedures, processes and/or equipment
• dealing promptly and effectively with engineering/manufacturing problems within the limits of their responsibility using approved diagnostic methods and techniques and report those which cannot be resolved to the appropriate personnel
• completing any required documentation using the defined recording systems at the appropriate stages of the work activity
• restoring the work area on completion of the activity and where applicable return any resources and consumables to the appropriate location
• read and interpret relevant data and documentation used to manufacture aerospace components/systems
• assemble and disassemble aerospace mechanical components, sub-assemblies and whole systems (new and in service) as required measure and mark out of materials to carry out precision machining and hand fitting processes
• precision drilling and finishing of holes in aircraft assemblies use mechanical and or electrical/electronic measuring and or test equipment used on aircraft assemblies and systems
• apply assembly techniques (such as mechanical fasteners, welding and bonding techniques)
• use sealing and jointing techniques: use of seals, gaskets, and jointing materials contribute to the business by identifying possible opportunities for improving working practices, processes and/or procedures
• assemble, disassemble and install aerospace components, sub-assemblies and whole systems (new and in service) as required such as wiring looms, anti-icing systems, electrical connectors, avionic units and using specified methods and procedures
• set up and use a range of measuring, testing, diagnostic tools, rigs and equipment, using approved methods and procedures install lighting, power supplies, engine control and instrumentation systems
• carry out testing and diagnostic activities on installed components, equipment and systems and making adjustment/rectification where applicable
• carry out precision drilling and finishing of holes in aerospace assemblies apply correct locking and securing methods and techniques (mechanical fasteners, locking and electrical bonding techniques)
• use sealing and jointing techniques: use of seals, gaskets, and jointing materials install and connect pipe-work systems and aerospace assemblies
• contribute to the business by identifying possible opportunities for improving working practices, processes and/or procedures
• read and interpret relevant data and documentation used to maintain aircraft components and systems
• select and use the correct hand and mechanical tools and equipment while carrying out maintenance of aircraft apply human factors in aviation – attitudes and behaviours to ensure aviation safety
• use mechanical and electrical measuring and or test equipment while carrying out aircraft maintenance activities
• carry out aircraft functional checks and fault diagnosis e.g. electrical bonding and earthing; flight control rigging
• use ground support equipment
• identify, control, repair and prevent damage, fatigue and corrosion of aircraft components
• maintain power-plant (piston or turbine engines), propellers or rotors
• use the correct bonding and assembly techniques e.g. in composite assembly
• carry out precision drilling and finishing of holes in aircraft assemblies
• identify and install mechanical fasteners
• use sealing and jointing techniques: use of seals, gaskets and jointing techniques
• assemble, repair and replace pipe work for aircraft and engine systems
• inspect, repair, remove and replace aircraft structures, components, sub-assemblies and systems
• undertake aircraft flight-line handling and operations
• carry out testing and diagnostic activities on components, sub – assemblies or whole systems, making adjustments where applicable
• maintain aerospace components, sub – assemblies or whole systems as required undertake aircraft role configuration activities/requirements
• prepare and maintain the aircraft maintenance programme
• apply Human Factors in aviation – developing attitudes and behaviours to ensure aviation safety
• maintain relationships between the aircraft operator and the aircraft maintenance organisation recognising the regulatory responsibilities of both parties
• use relevant computer software, information systems and documentation necessary to carry out the role
• use asset and inventory management systems within a continuing airworthiness environment Several options are available through the apprenticeship depending on the context of the organisation, whether in civil or military aviation, rotary or fixed wing aircraft, in continuing airworthiness management or aircraft maintenance and repair organisations.
• apply the principles and methods used to implement aviation safety management systems
• apply reliability monitoring and analysis of aircraft and their systems
• apply compliance monitoring and quality auditing of the organisation and aircraft work with other personnel internal and external to the organisation, providing good customer service
• apply fleet planning, maintenance scheduling and aircraft on the ground (AOG) requirements
• read, analyse and interpret engineering data, drawings and documentation used in the design, build, operation and repair of maritime vessels
• use hand, power and machine tools to measure, mark out, cut, drill, shape and finish components to the required engineering tolerances.
• assemble, remove, maintain and overhaul components, sub-assemblies and whole systems in a maritime environment.
• apply assembly and installation methods and techniques (such as terminations, connectors, mechanical fasteners, seals, gaskets, and jointing materials) on maritime vessels.
• undertake testing, inspection and diagnostic activities on components, equipment and systems on maritime vessels, making adjustments where applicable.
• measure and mark out to carry out precision machining and hand fitting processes use hand tools to cut, drill, shape and finish components to the required engineering tolerances.
• assemble, remove and overhaul components, sub-assemblies and whole systems in a maritime environment
• apply assembly and installation methods and techniques (such as mechanical fasteners, use of seals, gaskets, and jointing materials) on board ships and submarines.
• undertake the testing, inspection and diagnostic activities on components, equipment and systems on board ships and submarines and making adjustments where applicable.
• undertake planned and corrective maintenance activities on components, equipment and systems.
• use hand and mechanical tools, jigs and test equipment safely in the Maritime Industry.
• read, analyse and interpret engineering data, drawings and documentation used in the design, build, operation and repair of maritime vessels.
• carry out fabrication and construction processes through precision measuring and marking out.
• use hand tools / machinery to cut, drill, shape and finish components to the required engineering tolerances.
• fabricate, install and repair pipe systems in a maritime environment.
• apply assembly and installation techniques (such as brazing, welding, mechanical fasteners, seals, gaskets, jointing materials and methods) on Maritime vessels.
• undertake testing, inspection and diagnostic activities on pipework systems on maritime vessels, making adjustments where applicable.
• undertake planned, corrective maintenance and survey activities on pipework components and systems.
• select and set up the correct tooling and work holding devices
• select and use a range of measuring and testing equipment to check components are to the required quality and accuracy
• read and interpret relevant data and documentation used to maintain components, equipment and systems
• carry out