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Convatec

Continuous Improvement Process Engineer

Rhymney
Posted 24 days ago
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Continuous Improvement Process Engineer

Senior CI & Validation Engineer: Manufacturing

About Convatec

Pioneering trusted medical solutions to improve the lives we touch, Convatec is a global medical products and technologies company, specialising in:

  • Advanced Wound Care
  • Ostomy Care
  • Continence Care
  • Infusion Care

With 10,000+ colleagues, we operate in 90+ countries, united by our promise to be forever caring. Our innovations drive patient outcomes, infection prevention, skin protection, and cost efficiencies—fuelling £2+ billion in annual revenue. Convatec is listed on the FTSE 100 (LSE: CTEC).

Learn more at http://www.convatecgroup.com


About the Role

You’ll deliver expertise in validation, process optimisation, and continuous improvement (CI) while supporting high-impact projects across our Portfolio. Your work will drive operational excellence and ensure alignment with Convatec’s core mission, values, and priorities—managing diverse projects from start to finish.


Key Duties & Responsibilities

Process & Validation Expertise

  • Conduct IQ (Installation Qualification), OQ (Operational Qualification), and PQ (Performance Qualification) validation
  • Maintain and update change control systems and documentation

Cost & Compliance Management

  • Identify and deliver cost-saving opportunities
  • Adhere to legal, corporate, and site-specific legislation and procedures
  • Ensure compliance with:
    • Good Manufacturing Practice (GMP) regulations
    • Environmental, Health & Safety (EHS) standards

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Project & CI Leadership

  • Develop and manage detailed project plans (timelines, sequencing, risk management)
  • Drive CI initiatives across sites to embed process improvements
  • Deliver complex projects within budgets and deadlines

Problem-Solving & Risk Mitigation

  • Expertise in CAPA (Corrective and Preventive Actions) and NC (Non-Conformance) resolution
  • Apply firm risk management for medical devices, including alignment with GAMP5, FDA, MHRA, and EHS requirements

Skills & Experience

  • Manufacturing CI role: Proven track record in continuous improvement
  • Medical Device Compliance: Hands-on experience with FDA, MHRA, and GAMP5 regulations
  • CAPA/NC Problem-Solving: Expertise in troubleshooting and resolving quality issues
  • Lean Manufacturing Environment: Skilled in Kaizen principles and waste reduction
  • Site-Specific Knowledge: In-depth understanding of processes and equipment in your focus area
  • Project & Time Management:
    • Demonstrated ability to create plans and meet deadlines
    • Balancing multiple competing priorities
  • Interpersonal & Teamwork:
    • Proactive, flexible, and collaborative mindset
    • Strong communicator across shop-floor, office, and clean-room environments

Qualifications/Education

Essential

  • Degree in an engineering discipline (or equivalent)
  • Six Sigma Green Belt certification (or equivalent problem-solving methodology)
  • PC Proficiency: SAP, Word, Excel, PowerPoint, MS Project, CAD
  • Validation Training: Formal training in IQ/OQ/PQ principles

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Preferred

  • Kaizen Leadership training
  • Project Management Certification: PMI’s PMP or PRINCE2 Practitioner

Working Conditions

  • Location: Onsite at Deeside or Rhymney manufacturing facility
  • Travel: Up to 15% (domestic/international) to Convatec sites and suppliers
  • Environment: Office-based with shop-floor, clean-room, and shift support as required

Benefits & Opportunity

At Convatec, we transform lives through innovation and trust. Join us in delivering our Forever Caring promise—where your expertise directly impacts patient care and operational excellence.


Important Notes

⚠️ Job Security Check:

  • Suspicious approaches? Contact us via careers@Convatec.com—never disclose personal info or pay fees.
  • Open roles require a formal recruitment process (only official emails + interviews).

🏛️ Equal Opportunities Convatec commits to diversity and inclusion—all qualified applicants will receive fair and equal consideration.

🔍 Recruitment Agencies: Unsollicited resumes won’t be considered. No fees apply for hired candidates.

💼 Current Employees: Use the Convatec Internal Career Site (via Workday) instead.

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Skills

Manufacturing CI Support
Risk Management
Problem Solving
Lean Manufacturing
Project Management
Time Management
Interpersonal Skills
GMP Compliance
EHS Compliance
Validation Principles
Change Control
Cost Savings
Kaizen
Six Sigma
SAP
MS Project

Location

Rhymney, Wales, United Kingdom

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