Machining Technician Apprenticeship - Gerotor Design Studio Limited

As a Machining Technician, you'll develop the technical knowledge and practical skills needed to produce complex and precision work by machining components. Components are machined from metal or specialist materials using conventional or CNC machine tools.

Typical duties will include:

In years 1 and 2:

• Setting up CNC machines to run pre-programmed production components
• Operation of CNC machines for manufacturing production components
• Performing daily maintenance tasks on CNC machines
• Component inspection & checking for conformance
• Creating inspection reports
• Creating fixturing and developing machining strategies (with help) for new components
• Trialling machining strategies prior to production implementation

Duties / tasks later in apprenticeship, with more experience and help from line manager:

• Assisting in the design of gerotor profiles and pumps
• Use of CAD / CAM software for design and manufacture of components
• Creating schedules and plans for manufacturing operations to meet customer requirements
• Determining the need for further equipment / resources as the business expands
• Developing own brand of pumps / solutions for various industries

In addition to the course content provided by the college, you will be trained how to use CAD and our own bespoke software for designing of pump components and how to transfer this to a CAM system for creating machining toolpaths. There is also the scope for conducting desktop simulations and analysis of fluid systems.

This apprenticeship will provide you with a good all-round engineering knowledge and we are looking for someone with an enthusiastic and inquisitive nature, who has an interest in mechanical design and a pro-active, practical approach to work.

Please be aware that the business location is Leyland and the college location is Blackburn. You will be expected to make your own travel arrangements to both site and college.

Candidate Requirements

We’re seeking motivated applicants who want to build a career in engineering and manufacturing. The ideal candidate will be:

• A strong team player, with an open and clear communication style
• Able to build positive relationships with colleagues and clients
• Practical and hands-on, with a methodical and safety-conscious approach
• Detail-oriented, with a strong focus on quality and accuracy
• A logical problem-solver, who enjoys working with equipment and tools
• Eager to learn and develop, with a flexible, can-do attitude

Training To Be Delivered

Qualification to be delivered: Machining Technician Level 3 Apprenticeship Standard

EAL L3 Extended Diploma in Machining (Development Knowledge)

Apprenticeship Standard: Level 3 Machining Technician

Training Provider: Blackburn College

Delivery model: Day release at Blackburn College to complete the knowledge qualification throughout the duration of the apprenticeship. 4 days per week hands-on, on site at Gerotor Design Studio, with regular support and guidance visits from your Blackburn College assessor, plus independent end point assessment

Future Prospects

This role is part of our talent planning for the future and, for the right person, we are looking to continue to develop the Apprentice upon successful completion of the apprenticeship.

Our business is growing and is evolving, so there is potential to gain permanent employment in the team, subject to performance, successful completion of the apprenticeship, and a role being available.

Completion of this apprenticeship provides potential to progress to higher education (HNC, HND, Foundation Degree)

Things To Be Considered

Cogent Skills is managing the recruitment process in partnership with Gerotor Design Studio Limited. To ensure fairness and equality of opportunity all applications must be made by completing the application on the Cogent Skills Apprenticeship portal.

The successful candidate will be employed by Cogent Skills Services Ltd but will undertake all on-job learning with Gerotor Design Studio Ltd. at its manufacturing site in Leyland.

Please be aware that the business location is Leyland and the college location is Blackburn. You will be expected to make your own travel arrangements to both site and college.

Please also note that this is a fully non-smoking site. If you do wish to smoke or vape, you will only be able to do so out of working hours, or in your designated lunch break, completely off site.

About Gerotor Design Studio Limited

Gerotor Design Studio is a family run business, based in Leyland on Enterprise Drive. The core purpose of the business is the design and manufacture of gerotor style oil and fuel pumps for a wide variety of industries – including Formula 1, Automotive OEM, motorsport, aerospace, EV & net zero technologies, medical and the large air compressor industry.

The facility in Leyland is in a new build 3000 sq ft industrial premises, equipped with modern CNC equipment, including 2x Haas CNC vertical mills, a Haas CNC lathe with live tooling, NC surface grinding, Makino Wire EDM and laser marking. The company has ISO 9001 accreditation and utilises Solidworks CAD systems with Fusion 360 and HyperMill for creating CAM programs for manufacturing. All design and manufacturing is carried out on site and so it is a true end-to-end engineering business.

The business began with the creation of a bespoke software design tool for gerotor profiles and has grown to its present form over the past 8 years. Future growth plans include scaling up the manufacturing capabilities and supplying higher volumes for niche vehicle markets. It is expected that you will become an integral part of the day to day running of the business, providing a more interesting prospect than is perhaps the case in other companies. Ultimately, we are looking for someone who can help us develop our manufacturing processes alongside their own personal and professional development - it will be a very engaging role.

You would be the second apprentice in our business, as we had a new starter in September 2025. We hope it to be an annual occurrence for the next few years as we grow.