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Quality Control Manager
Quality Control Manager – Solar Farms
Location Project-Based (Travel Required)
Role Overview
We are seeking an experienced and highly motivated Quality Control Manager to oversee all quality assurance and quality control activities on utility-scale solar farm projects. The successful candidate will ensure that all mechanical and electrical installation works adhere to project specifications, client requirements, applicable standards, and industry best practices.
The Quality Control Manager will lead inspection and testing activities, manage quality documentation, coordinate with contractors and client representatives, and be responsible for final quality sign-off throughout the construction and commissioning phases.
A minimum of 5 years' proven experience managing quality control on utility-scale solar farm projects is essential, with demonstrable expertise across both mechanical and electrical installation disciplines.
Key Responsibilities
- Develop, implement, and maintain the project's Quality Management Plan (QMP).
- Ensure all construction activities comply with project specifications, drawings, contract requirements, and relevant industry standards.
- Manage quality control processes throughout the entire construction lifecycle.
- Conduct and oversee inspections of all mechanical and electrical installation works.
- Verify compliance with approved Inspection and Test Plans (ITPs) and Method Statements.
- Review and approve quality documentation, including inspection reports, checklists, NCRs (Non-Conformance Reports), and test records.
- Coordinate with site management, subcontractors, commissioning teams, and client representatives to achieve quality objectives.
- Lead quality inspections for client and third-party witness points.
- Identify non-conformances, investigate root causes, and ensure corrective and preventive actions are implemented.
- Maintain accurate records for quality assurance and project handover documentation.
- Monitor workmanship standards across all disciplines.
- Ensure completion of mechanical and electrical installations prior to final sign-off.
- Participate in factory acceptance tests (FAT), site acceptance tests (SAT), and commissioning quality inspections where required.
- Support project completion, energisation, and handover activities.
- Promote continuous improvement across quality systems and construction processes.
- Ensure compliance with ISO 9001 Quality Management Systems and project quality procedures.
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Mechanical Quality Responsibilities
The successful candidate must demonstrate extensive experience inspecting and signing off:
- PV (Photovoltaic) module installation
- Mounting structures and tracker systems
- Foundation installation
- Torque verification
- Structural alignment and tolerances
- Cable management systems
- Equipment mounting
- Mechanical completion inspections
- Snagging and close-out activities
Electrical Quality Responsibilities
Proven experience inspecting and approving:
- DC (Direct Current) cable installation
- AC (Alternating Current) cable installation
- Cable containment systems
- String testing
- Insulation resistance testing
- Continuity testing
- Earthing and bonding systems
- Inverter installation
- Transformer installation
- MV (Medium Voltage) and LV (Low Voltage) equipment installation
- Switchgear installation
- SCADA and communications infrastructure
- Electrical testing records
- Pre-commissioning inspections
- Final energisation readiness inspections
Essential Experience
Applicants must possess:
- Minimum 5 years' experience managing quality control on utility-scale solar farm construction projects.
- Demonstrable experience overseeing both mechanical and electrical quality inspections throughout construction to project completion.
- Proven expertise in signing off completed works prior to commissioning and client handover.
- Strong knowledge of utility-scale solar PV construction methodologies.
- Experience with EPC (Engineering, Procurement, Construction) contractors.
- Ability to manage quality documentation and inspection records.
- Proven ability to lead inspections with clients and third-party inspectors.
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Qualifications
Essential:
- Degree, HNC/HND, or equivalent qualification in:
- Electrical Engineering
- Mechanical Engineering
- Renewable Energy, or related discipline
- Knowledge of ISO 9001 Quality Management Systems.
- CSCS Card (or equivalent site competency certification as applicable).
- Full UK driving licence (or equivalent where applicable).
Desirable:
- Lead Auditor or Internal Auditor qualification (ISO 9001).
- Electrical Testing or Commissioning Qualifications.
- NEBOSH or IOSH Health & Safety qualification.
- Renewable Energy or Solar PV certification.
Knowledge & Skills
- Extensive knowledge of utility-scale solar farm construction.
- Excellent understanding of electrical and mechanical quality standards.
- Ability to interpret engineering drawings and technical specifications.
- Strong understanding of Inspection and Test Plans (ITPs).
- Experience using quality management software.
- Excellent report writing and documentation skills.
- Strong organisational and leadership abilities.
- Strong communication and stakeholder management skills.
- High attention to detail with a proactive approach to quality assurance.
- Ability to work under pressure and manage multiple priorities across active construction sites.
Personal Attributes
- Strong leadership skills.
- Professional and solution-focused.
- Excellent attention to detail.
- High standards of integrity and accountability.
- Effective decision-maker.
- Committed to continuous improvement.
- Team-oriented with excellent interpersonal skills.
What We Offer
- Competitive salary.
- Company vehicle or car allowance (where applicable).
- Pension scheme.
- Ongoing professional development and training.
- Opportunity to work on large-scale renewable energy projects.
- Career progression within a growing renewable energy business.
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