ALTEN
Senior Aero Repair Engineer
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ALTEN is a global engineering and technology consultancy operating across over 35 countries worldwide. We partner with industry leaders across sectors including Aeronautics, Aerospace, Defence, Naval, Automotive, Energy, Rail, IT and many more to deliver innovative engineering solutions that drive technological advancement & support sustainable transformation.
Our teams of passionate and agile engineers work on cutting-edge projects that shape the future of technology and sustainability. At ALTEN, we empower talented engineers to innovate, solve complex challenges, and deliver impactful solutions that build tomorrow’s world—today.
Join us and start building tomorrow’s world today!
Job Description
Are you ready to take your expertise in aerospace repair engineering to the next level? Join ALTEN as a Senior Aero Repair Engineer and lead groundbreaking projects in the civil aerospace sector. You’ll work on advanced jet engine repair schemes, ensuring compliance with the highest industry standards while driving innovation in repair methodologies like welding, brazing, and thermal spray. This is your chance to shape the future of gas turbine engine maintenance and contribute to projects that power global aviation.
Location: Derby
On-site: Full Time
Seniority: 10+ Years of Experience
Roles Available: 2
Key Responsibilities
- Lead the development and industrialisation of repair schemes for gas turbine engine components, ensuring compliance with EASA/FAA regulations and S1000D/STE technical publications.
- Provide expert guidance on repair methodologies, including welding (TIG, laser), brazing, thermal spray, machining, and NDT techniques.
- Review and approve repair documentation, such as work instructions, engineering drawings, and technical justifications.
- Collaborate with design, manufacturing, and quality teams to align repair solutions with engine performance and lifecycle requirements.
- Mentor junior engineers and trainees in repair processes, standards, and best practices.
- Ensure all repair solutions meet airworthiness standards and are supported by robust technical justification and validation data.
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Qualifications
- Bachelor’s or Master’s degree in Aerospace Engineering, Mechanical Engineering, or a related discipline, or relevant technical military background with equivalent experience.
- 10+ years’ experience in aerospace gas turbine engine repair, with a focus on civil engines.
- Competent Author (CA) status (current or previously held) for repair approvals.
- Strong knowledge of repair methods: welding (TIG, laser), brazing, thermal spray, machining, and NDT (FPI, MPI, Eddy Current).
- Familiarity with technical standards: S1000D, STE, EASA Part-145, FAA regulations.
- Experience with engine components: blades, vanes, discs, casings, combustors, and shafts.
Desirable Skills
- Familiarity with repair manuals, engineering systems (Teamcenter, SAP), and digital tools for repair documentation.
- Experience in lean manufacturing or Six Sigma for process optimisation.
- Project management skills (e.g., APMP, PMP, or Agile).
- Knowledge of AI and automation toolsets, including Python and Azure Databricks.
Key Competencies
- Analytical Thinking: Ability to interpret complex engineering data and make data-driven decisions.
- Problem-Solving: Innovative approach to overcoming technical challenges in repair processes.
- Communication: Clear and concise technical writing and stakeholder management.
- Leadership: Ability to mentor teams and drive projects to completion.
Additional Information
Why join us?
We bring together entrepreneurial, tech-driven people to deliver innovative solutions for leading companies.
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At ALTEN, you’ll work on exciting projects, supported by ongoing learning, mentoring, and clear career development tailored to your goals.
Join a passionate team and help build tomorrow, today.
In short you get:
- A personalised career path and a rewarding management style
- A huge diversity of engineering projects and industries
- Private Medical Insurance
- Cycle & Tech Scheme
- Employee assistance programme
- Life insurance & Pension Scheme
- Social atmosphere, regular gatherings & team buildings
- Flexible way of working (role dependent)
We are proud to support the Armed Forces Covenant & actively encourage applications from members of the Armed Forces community, including veterans, reservists, service leavers, and military spouses/partners. We recognise the value of military skills and experience and are committed to ensuring that no applicant is unfairly disadvantaged during our recruitment and selection processes.
ALTEN is committed to fostering a diverse and inclusive workplace and values the strength that comes from a global mix of backgrounds and perspectives. We welcome applications from all suitably qualified candidates, regardless of background or protected characteristics under the Equality Act 2010. If you require any reasonable adjustments during the recruitment process, please let us know.
This role may require you to have or be willing to go through Security Clearance. As part of the onboarding process candidates will be asked to complete a Baseline Personnel Security Standard; details of the evidence required to apply may be found on the government website Gov.UK. If you are unable to meet this and any associated criteria, then your employment may be delayed, or rejected. Details of this will be discussed with you at interview.
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